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From the concept phase to series production, Mahindra Engineering supports global passenger carmakers in the entire process of automotive engineering in development of components, subsystems, systems and a complete vehicle. We offer an unparalleled range of services from styling, design (BIW, Powertrain, Chassis, Interior & Exterior trims, Electronics & Embedded Systems) and simulation to securing functional properties like safety, comfort, acoustics & driving behavior. The offerings extend to pre-production development activities such as performance, emissions, NVH, virtual & physical prototyping and testing. The unique approach to interlink product design with production process in the development stage and an internationally experienced project management has helped our customers to focus on product & process innovation.
Core Capabilities
| Benchmarking & Concept Engineering: |
Detailed Design: |
- Benchmarking, customer survey, target setting.
- Concept development, layout generation, vehicle packaging.
- Sketching, rendering & modeling.
- Preliminary feasibility studies.
- Class-A surface generation.
- Digitizing & reverse engineering.
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- Identification of regulatory & product liability requirements.
- Quality function deployment. (QFD)
- DFMEA with recommended actions.
- Design & development of systems & components. (BIW, Powertrain, Interior & Exterior trims, Suspension, Brakes, Electronics, Embedded Systems etc)
- Development of system & component level DVP.
- Ergonomics study – occupant packaging, safety, comfort, visibility & accessibility.
- Documentation, installation sheets & assembly drawings.
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| Simulation & Virtual Validation: |
Prototyping & Testing: |
- Strength & life estimation of components & systems.
- Noise & vibration performance prediction.
- Safety & crash analysis.
- Ride comfort and vehicle control for handling.
- Aerodynamics, under-hood flow, HVAC & cooling system.
- Topology, topography, shape and size optimization.
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- Building bucks, mock-ups & functional Prototypes. (EP, VP, FEU, PP)
- Reliability engineering and testing at vehicle level, system level & component level.
- Vehicle & system level durability testing.
- Road load data acquisition.
- Vehicle homologation & compliance.
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