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Commercial Vehicle

Mahindra Engineering is the premier product development & engineering consultant for the global commercial vehicle industry. We help our customers in achieving their long-standing goals of minimized fuel consumption, stringent emission norms, better reliability & safety while meeting the cost targets. Our services encompass all the facets of vehicle development from initial ideas & sketches through design, engineering, prototyping, testing, vehicle integration and manufacturing support.

Our engineers are specialized in all areas of powertrain development and use state-of-the-art calculation and simulation techniques.

Core Capabilities
Body Engineering: Chassis Design:
  • Vehicle concept & design.
  • Design & engineering of BIW, instrument cluster, interior & exterior trims, seating system.
  • Complete ergonomic layout, direct & indirect visibility, ingress & egress, clearance & reach.
  • Design & engineering of HVAC components, cabin air flow simulation.
  • Design & engineering of frame & attachments.
  • Engine & subsystems packaging.
  • Design & engineering of brakes, retarder, suspension & steering systems.
  • Mount design considering system frequencies, stiffness, hardness etc.
   
Powertrain: Electronics & Embedded Systems:
  • Design of transmission & shifting system, synchronizer selection.
  • Design and deployment of exhaust after treatment systems.
  • Design & testing of turbocharger systems.
  • Design, simulation and testing of injection systems.
  • Driveline application engineering.
  • Conceptualization & design of Electrical & Electronics architecture.
  • ECU Solutions - hardware and software development.
  • Development of control unit functions, function module & application software.
  • Design & development  of control modules & simulators for HIL testing.
   
Validation: Prototyping & Testing:
  • Strength & life estimation of components & systems.
  • Noise & vibration performance prediction.
  • Safety evaluation against regulations such as FMVSS & ECE.
  • Ride comfort and vehicle control for handling.
  • Computational Fluid Dynamics.
  • Topology, topography, shape and size optimization.
  • Building bucks, mock-ups & functional Prototypes. (EP, VP, FEU, PP)
  • Reliability engineering and testing at vehicle level, system level & component level.
  • Vehicle & system level durability testing.
  • Road load data acquisition.
  • Vehicle homologation & compliance.
 
 
 
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